We wanted to address this again, because of its importance
to the future of your car. A sound weld
is all about chemistry, reduction of hydrocarbons, and the proper technique by
the body shop. The characteristics of
aluminum differ from steel in several ways.
For one thing, the melting point of aluminum is much lower than that of
steel.
Hydrogen is very soluble in liquid aluminum. As the filler material and aluminum base
metal become liquid during the welding process, they absorb hydrogen and can
hold it in solution. A helium/argon
shielding gas mixture can be used to combat any issues of porosity (the quality
of being porous) if all other options have been tried.
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